The QXD-Q2 automatic powder rotary cup spray gun is a new generation of spraying equipment, integrating rotary cup atomization, electrostatic control, and automated operation functions. Based on the integrated technology of "high-speed centrifugal atomization + electrostatic adsorption + intelligent program control," it is suitable for automated production lines, supports parameter memory and one-key switching, and is widely used in large-scale coating applications for automobiles, home appliances, aluminum profiles, etc., improving quality and efficiency, promoting environmental protection, and significantly reducing reliance on manual labor.
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Model No.: GXD-Q2 |
Rotor Weight: 0.96Kg |
Total Air Consumption: 500L/min |
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Serial No. |
Item |
Air Pressure (Mpa) |
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1 |
Rotation |
0.1-0.3 |
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2 |
Riveting |
0.3-0.4 |
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3 |
Air Cleaning |
1.0 |
Product Features
1. Smart Integration and Automation Compatibility
The QXD-Q2 is designed for automated powder coating lines and can be integrated with industrial robots, reciprocators, and conveyor systems. It supports parameter memory for different workpieces, allowing operators to save and recall settings such as rotary speed, powder output, and electrostatic voltage. This helps improve efficiency in small-batch, multi-product production environments. The system also supports real-time status monitoring to help identify abnormal speed, pressure fluctuation, or electrostatic issues during operation.
2. Efficient Atomization and Stable Powder Output
The rotary cup design helps atomize powder into finer and more uniform particles through high-speed centrifugal force. Combined with an optimized powder flow path and shaping air control, the system helps improve powder distribution, coating consistency, and film thickness control.
3. Precise Electrostatic Control and Better Coating Quality
The QXD-Q2 features a stable electrostatic control system with adjustable voltage settings to support different coating requirements. Stable electrostatic output helps improve powder charging performance and powder adhesion. The design also supports better coverage on irregular workpieces and difficult coating areas, helping reduce missed spots and improve overall coating uniformity.
4. One-Touch Cleaning for Higher Efficiency
The one-touch cleaning function simplifies routine maintenance and helps operators reduce cleaning time between production runs, improving overall working efficiency.
Applications
With a wide spray pattern range of 80 to 150 mm, the QXD-Q2 is suitable for a variety of small metal components, such as handles, hinges, and other hardware fittings. It helps enhance coating uniformity and ensures a more consistent film thickness across the edges, corners, and intricate surfaces of the workpiece. Precise electrostatic control capabilities help boost powder adhesion, thereby effectively minimizing powder bounce-back and material waste during mass production. Furthermore, its lightweight design makes it ideally suited for integration with robotic systems for automated operations and high-frequency reciprocating spraying, thereby significantly boosting coating efficiency for small workpieces.
Electronic touch controls allow for precise parameter adjustment. For large components such as refrigerator sheet metal and air conditioner outer panels, the coating thickness is consistent, and the texture is comparable to the original factory finish. 485 communication links with PLC/robots, ensuring complete coverage even on complex curved surfaces (such as appliance brackets), perfectly adapting to the diverse manufacturing processes of appliance metal parts. Stable high-voltage electrostatic application ensures the powder adheres firmly to the appliance metal substrate surface, providing scratch and wear resistance, and meeting appliance product quality inspection standards.
With an ultra-large powder output of 30-1000g/min, it's ideal for large-area spraying of metal decorative panels, electrical substrates, and other surfaces, ensuring efficient and uniform film formation without streaks. The ultra-high-speed bearing-driven rotary cup provides fine and even atomization, resulting in high flatness of the flat panel coating, with one-button switching between mirror and matte finishes. Multiple installation options allow for flexible adaptation to production lines, ensuring maximum consistency for batch spraying of flat workpieces, whether in fixed spraying or robotic applications.
